Hello Neil,
Yes I use a 3PT sensor and I calibrate the input. If I set the dead band around the 50%, it take to many angle to make a correction on the input.
After I put this topic on the forum I test a hole day on my desk with this sensor, and the problem seems that during the day the total taken power of the 5 Volt supply of the MC050 increase the 450 mA. (There are many sensors on this machine). In that way the power of the 5 Volt supply reduced to 4.8 Volt, and the zero-point is floating. When we start the machine the total power is about 100 mA. So we don't know yet where the problem came from.
We solve this issue by replacing the sensor by an other type who don't need a 5 Volt supply power.
Regards,
Lammert